Xylan ® Low Friction Corrosion Protection Coatings
Whitford's Xylan® is the largest, most complete line of fluoropolymer coatings in the world. Xylan® coatings reduce friction, improve wear resistance, protect metal from corrosion, and for non-stick applications which make them ideal for a variety of applications. Micro Surface Corporation, located in the midwest an hour outside of Chicago, IL has been a Xylan coating service provider for customers throughout the USA for more than 25 years.
Xylan® coatings differ from traditional fluoropolymer coatings in one very important aspect: they are composite materials. Lubricants with the lowest-known coefficient of friction are combined with the newest high-temperature-resistant organic polymers. Together, they form "plastic alloys" with unique properties:
- Low coefficient of friction: as low as 0.02.
- Superb wear resistance: even under extreme pressure.
- Outstanding corrosion and chemical resistance: in most environments.
- Wide operating-temperature range: from -195°C to +285°C (-385°F to +545°F).
- Flexible curing schedule: ambient to 425°C (800°F).
- Wide color range: to color-code products.
- Pliability: Xylan® coatings bend freely and repeatedly without breaking.
- Machineability: apply multiple coats of Xylan® (most formulations) and mill.
- Excellent adhesion: to most metals, plastics, ceramics, wood, even to itself.
Xylan® Application Process:
- Cleaning: Parts are cleaned to remove all oil, grease & other substances. Cast parts are de-gassed.
- Pretreatment: Parts are pretreated to ensure proper adhesion.
- Material Preperation: Xylan® is rolled at 30 rpm for 30 minutes to ensure the coating has been adequately mixed.
- Application: The coating is sprayed onto the item either manually or on one our automated production lines.
- Cure / Bake: Depending on the coating used the part is cured in an oven at a temperature from 320°F to 815°F.
- Inspection: Parts are inspected to ensure proper application.
Xylan®低摩擦防腐蚀涂层Whitford的Xylan®是世界上最大,最全面的含氟聚合物涂料系列。 Xylan®涂料可减少摩擦,提高耐磨性,保护金属免受腐蚀,并适用于非粘性应用,使其成为各种应用的理想选择。微表面公司位于芝加哥以外一个小时的中西部地区,IL已成为美国各地25年以上客户的木兰涂层服务供应商。
在一个非常重要的方面,Xylan®涂料不同于传统的含氟聚合物涂料:它们是复合材料。具有最低已知摩擦系数的润滑剂与最新的耐高温有机聚合物相结合。它们一起形成具有独特性能的“塑料合金”:
低摩擦系数:低至0.02。
极好的耐磨性:即使在极端压力下。
杰出的耐腐蚀性和耐化学性:在大多数环境中。
宽工作温度范围:-195°C至+ 285°C(-385°F至+ 545°F)。
灵活的固化时间表:环境温度至425°C(800°F)。
广泛的色彩范围:用于颜色代码产品。
柔软性:Xylan®涂料可自由重复弯曲而不会断裂。
可加工性:施涂多重木聚糖(大多数配方)和研磨剂。
优异的附着力:对大多数金属,塑料,陶瓷,木材,甚至自身。
Xylan®应用程序:
清洁:清洁零件以去除所有油脂,油脂和其他物质。铸件脱气。
预处理:对零件进行预处理以确保正确的粘附。
材料制备:Xylan®以30 rpm的速度滚动30分钟,以确保涂层已充分混合。
应用:通过手动或在我们的自动化生产线上喷涂涂料。
固化/烘烤:根据所使用的涂层,该部件在温度为320°F至815°F的烘箱中固化。
检查:检查零件以确保正确使用。